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Increased Warehouse Efficiency for Invensys Controls


Invensys Controls Europe - supply chainWhen Invensys Controls Europe made the decision to invest in a new storage solution in their Plymouth-based manufacturing plant and warehouse facility, they selected from three leading providers.

Al Briggs, Manufacturing Engineering Manager for the Plymouth site awarded the contract to LINPAC Storage Systems; he comments: “LINPAC provided us with the best service. They responded quickly to our brief and designed an innovative solution that has increased the efficiency of our warehouse.”

The facility, which stores more than 3500 different component part numbers and more than 1700 different product lines of finished goods, originally had pallet racking in half of the floor area and a mezzanine floor. The design brief was to start afresh, maximizing the space utilization and including special features to speed up the picking operation.

LINPAC’s solution features full height adjustable pallet racking so that up to 2000 pallets of Invensys raw material and finished goods can now be stored on five levels. Raw materials required to manufacture a particular product are batched together in aisles to save time. Mesh decking has been installed to increase the versatility of the pallet racking allowing different sized pallets, totes or cardboard boxes to be stored easily. Heavy metal parts are stored on special 2.5 tonne racking along one side of the warehouse.

There is now a central picking aisle that combines pallet racking in the top four bays and carton live shelving at pick height. Small items are stored in the carton live, which presents the finished goods to the picker in an easily accessible manner, constantly replenishing the pick face. Mixed product customer orders can be picked quickly whilst minimizing travel around the warehouse.

Al Briggs concluded: “LINPAC Storage Systems turned around the storage project quickly for us — beating the original time frames. Our new storage solution has not only enabled us to increase our storage capacity it has also given us an advantage in terms of time saving.”